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Press Reliability Engineer

Job Number:  46810
Group:  Cosma International
Division:  KAMTEK INC. - BLD1
Job Type:  Permanent/Regular
Location: 

BIRMINGHAM, ALABAMA, US, 35215

Magna

 

Job Number: 46810 
Group: Cosma International  
Division: KAMTEK INC. - BLD1 
Job Type: Permanent/Regular 
Location: BIRMINGHAM 

 

Group Description

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

 

 

 

 KAMTEK is a premier Tier 1, automotive manufacturing supplier that specializes in Class “A” Stamping, Assembly and High Pressure Die Casting that produces Body-side and Door Openings, Roofs, Floor Pans, Wheelhouses, Large Welded Assemblies, Doors, Fenders, Hoods, Lift-gates, Aluminum Shock Towers, and Aluminum Rear Rails. Our capabilities include the manufacturing of Class “A” Body Panels along with Medium/Large Stampings, Large Assemblies and Aluminum Stampings and Assemblies, and Aluminum High Pressure Vacuum Die Casting to our Original Equipment Manufacturers (OEMs) such as Mer­cedes Benz, Volkswagen, Kia, Hyundai, Nissan, BMW and Freightliner. As a local distributor and supplier, Kamtek’ s market segmentation to Cosma International, (a division of MAGNA INTERNATIONAL) provides a “state-of-the-art” product that utilizes the most technologically advanced Pressing processes in order to maintain a competitive advantage to other OEM’s within the market. Our company’s culture of team spirit & mutual respect with a focus on fair treatment helps us to embrace our multi-cultural affiliation with Magna International, and supports our mission through process efficiency and competitive product pricing. Furthermore, the culture at Kamtek focuses on Job Security, with employees being given the opportunity for continuous training, advancement within the skill/trade, and potential for growth within our safe work environment. We offer Employee Equity and Profit Participation programs which increase our employees’ ownership within the company. Kamtek, part of Cosma International and a division of Magna International, represents the most diversified automotive supplier in the world. We design, develop and manufacture automotive systems, assemblies, modules and components, and engineer and assemble complete vehicles, primarily for sale to original equipment manufacturers (OEMs) of cars and light trucks in our three geographic segments - North America, Europe, and the Rest of the World (primarily Asia, South America and Africa). Our capabilities include the design, engineering, testing and manufacture of automotive interior systems; seating systems; closure systems; metal body & chassis systems; mirror systems; exterior systems; roof systems; electronic systems; powertrain systems as well as complete vehicle engineering and assembly. We are a leading global automotive supplier with 347 manufacturing operations and 92 product development, engineering and sales centres in 28 countries. We have over 168,000 employees focused on delivering superior value to our customers through innovative processes and World Class Manufacturing.

 

 

 

Role Summary

The Reliability Engineer will lead the effort to reduce downtime in the press shop by working closely with production and maintenance to identify and correct the causes of failures that occur. To collect and analyze data to determine the life cycle of components and to assist with setting up schedules to replace them before failure. 

The Reliability Engineer is responsible for ensuring that the presses are in a condition that will allow them to meet the requirements of production. The Reliability Engineer is responsible to ensure that all goals of the Customer, People, and Investor goals are balanced and met.

Key Responsibilities

  1. Ensure the reliability and maintainability of new and modified installations. The Reliability Engineer is responsible for adhering to the Life Cycle Asset Management (LCAM) process throughout the entire life cycle of new assets.
  2. Participates in the development of design and installation specifications along with commissioning plans. Participates in the development of criteria for and evaluation of equipment and technical MRO suppliers and technical maintenance service providers. Develops acceptance tests and inspection criteria.
  3. Participates in the final check out of new installations. This includes factory and site acceptance testing that will assure adherence to functional specifications.
  4. Guides efforts to ensure reliability and maintainability of equipment, processes, controls, and safety/security systems.
  5. Professionally and systematically defines, designs, develops, monitors and refines an Asset Maintenance Plan that includes:
    1. Value-added preventive maintenance tasks
    2. Effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems
  6. Provides input to a Risk Management Plan that will anticipate reliability-related, and non-reliability-related risks that could adversely impact press operation.

Key Qualifications/Requirements

Must have basic computer skills

-           Ability to work in a team environment

-           Must have excellent organizational and communication Skills

-           Must have good analytical skills

-           Must be able to read mechanical blueprints

-           Must be able to read electrical schematics

-           2 years’ experience in a press shop environment

-           Troubleshooting, root cause analysis, inspection and testing

-           Experience in reliability, predictive/preventative maintenance systems

-           Be flexible and available to interact and connect with people at all levels in the organization

Additional Information

EDUCATION:  High School Diploma or GED required; Bachelor Degree in a technical related discipline or 5 years automotive skilled trade experience, with sound understanding of Stamping, BIW build fit & function.

TECHNICAL TRAINING: Must have an understanding in the following areas: Hydraulics, Pneumatics, Electrical

 

 

WORK EXPERIENCE

 

WHAT TYPES?  Strong technical background in Hydraulic and mechanical press maintenance

                       

HOW MUCH?  Minimum 3 years of automated manufacturing technical experience required

Awareness. Unity. Empowerment.

At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email to comply with GDPR requirements and your local Data Privacy Law.


Nearest Major Market: Birmingham

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